Desktop High Power Ultrasonic Plastic Welding Machine 15kHz

• Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy
• Cooling Way: Air Cooling
• Control: Semi-Automatic
• Model NO.: MD-PW2015A
• Frequency Range: High Frequency
• Electric Current: AC
• Style: Vertical
• Power: Pneumatic
• Frequency: 15kHz
• Welding Time: 0.01-9.99 Sec
• Air Pressure: 0.15MPa-0.6MPa
• Welding Head Stroke: 85 mm/Customise
• Warranty: One Year
• Generator Type: Digital Automatic Frequency Tracking
• Function: Output Amplitude Can Be Adjusted From 5% to 100%
• Transport Package: Wooden Box
• Trademark: MD
• Origin: Guangdong
• Production Capacity: 10000/Year

Product Description

Desktop High Power Ultrasonic Plastic Welding Machine 15KHz
As a joining process for industrial thermoplastics, the ultrasonic method is very well proven in practice. Particularly in the production of mass- produced parts, the process offers definite advantage over previous methods such as for instance high strength, clean weld seams, fast processing time, extremely low rejection rates and low energy consumption. In addition, this technique can be used successfully for riveting, forming, stacking as well as embedding of metal parts into thermoplastic materials.
This Desktop High Power Ultrasonic Welding Machine adopts new generation of ultrasonic welding technology, which greatly shortens the processing time; a few milliseconds can complete the welding.
Ultrasonic Welding Principle:

1. Ultrasonic welding machine is the use of ultrasonic generator to convert low current frequency to high frequency AC, then the same frequency of mechanical vibration by ultrasonic transducer.
2. Mechanical vibration transmitted to the ultrasonic welding joints by the amplitude modulator, the vibrational energy welding joints received transfer to the workpiece to be welded joint. In the region, the energy through friction converted into heat energy, to melt the plastic.
3. After vibration stopped, maintain short-term pressure makes the weldment on artifacts in molecular link way solidification as a whole.

Technical Parameters

Model	MD-PW1526	MD-PW1532	MD-PW1542
Input Voltage	AC 220/110V, 50/60 Hz
Frequency	15 KHz
Output Power	2600 W	3200 W	4200 W
Welding Size	200*200 mm^2	260*260 mm^2	320*320 mm^2
Air Pressure	1-7 bar
Welding Head Stroke	75 mm
Generator Type	Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 95%
Welding Time	0.01~6S
Cooling Mode	Natural cooling
Weight	260 kg	290 kg	320 kg
Size	L700*W400*H1500 mm	L960*W750*H1800 mm
Warranty	One year limited manufacture warranty with lifetime support

Features

1. Rugged construction using the highest quality components provides superior performance precision and reliability.
2. Digi-Trac tuning automatically tracks the resonant frequency digitally.
3. Ultrasonic overload protection, with status indicator for ease of troubleshooting. The overload power limit is based on true RMS power output level.
4. Remote pneumatics availability offers increased flexibility in system integration
5. Line Voltage Regulation compensates for line fluctuations assuring consistent amplitude.
6. LED readouts display parameter settings - during setup and operation for easy reference and monitoring. LEDs are large and easy to read in most light conditions.
7. Hydraulic Speed Control offers precision hydraulic control of the melt velocity. This is critical to achieve maximum weld strength in staking, inserting and shear joint applications.

Advantages

1. High-quality ultrasonic transducer, strong power, good stability.
2. Welding fast, each welding time only 0.01-9.99 seconds.
3. Titanium alloy mold, for a variety of environments, difficult to damage.
4. Compact design, small space.
5. Low noise, good working environment.
6. Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
7. It can be accurately set and quickly adjusted parameters.
8. Metal paint box, beautiful appearance, durable resistance to fall.

Application area

Toy industry	plastic toys, water guns, aquatic life video game, children dolls, plastic gifts, etc
Electronic products	recording, audio tape boxes and core wheel, disk enclosure, board of mobile phone batteries and rectifier transformers, switches and sockets, remote control, electronic swatter, pseudo-imitation caps, etc
Household appliances	electronic clock, electric trumpeter hairdryer, steam iron water tank, electric kettle air-hsiang, computer, etc
Stationery, daily necessities	stationery, aquarium ruler, the raphe folder and shell, pen stand, cosmetics box shell, the end of the toothpaste tube seal, mirror, insulated cup, lighter, seasoning bottles sealed container, etc
Car, motorcycle	battery, front corner lamp, rear tail light, instrument, reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car mats welding, automotive bumper repair welding, cotton insulation doors, seat wipers, engine cover, radiator cap spot, etc
The application of the sports industry	table tennis, table tennis bats, badminton rackets, tennis rackets, golf clubs, pool table, treadmill roller rope skipping handle stepper, treadmill accessories, box jumps, gymnastics mats, boxing gloves, boxing sandbag Sanda protective gear, the path to indicate the brand, the X Display Stand and other sports equipment, etc
The packaging industry	hollow crate welding, ziplock welded, etc
Trademarks industry	Mark woven belt, printed labels with spot welding positioning, etc
Garment industry	The procedure of underwear before sewing machine, welding braid and brace web, available for hot fix.