Ultrasonic Replacement Blade Cutting Knife

• After-sales Service: Free Spare Parts
• Warranty: Free Spare Parts
• Condition: New
• Model NO.: MD-CK3005GL
• Automation: Semi-Automatic
• Suitable for: Rubber
• Origin: Guangdong

Product Description

Product Description

Ultrasonic equipment is a kind of equipment that converts electrical energy into high-frequency mechanical vibration. It is mainly composed of an ultrasonic transducer, an horn, a tool head and an ultrasonic generator. Ultrasonic waves can produce cavitation, mechanical, thermal and chemical effects, and use these effects to achieve the purpose of use.
The basic structure of the equipment: ultrasonic vibration parts + ultrasonic drive power.
Principle of Ultrasonic Cutting
The principle of ultrasonic cutting knife is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, and it is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.

 

 

Name	Specification model	Quantity/set	Remarks
ltrasonic replacement blade cutting knife 30K)	MD-CK3005GL	1	Standard

ated power of single ultrasonic equip	ment 500W
Total rated power	1×500W=500W
working frequency	30.0±0.5kHz
Input voltage	220V/50Hz
Overall equipment size	see Attachment
Total mass of equipment	about 15kg

Components and quantity (single vibrating part)	Part Name	Model or type	material	amount	Vibration se component size	e Attachme
	Ultrasonic transducer	JZ3030-4D	Piezoelectric Ceramics	1	cooling method	Compressed air cooling
	Tool head	Special tool head	High-strength titanium alloy	1
	Fixed flange	Integrated with transducer	High-strength alloy steel	1	Maximum temperature	80ºC
	shell	Protective shell	304 stainless stee	l 1	Maximum pressure (pressure)	/
	blade	special	High speed stee	l 1	Vibration	500W

 

Drive power model	Power control cabinet
Main structural components of drive power supply equipment	name	Quantity
	Ultrasonic drive power module	1 set
	Control assembly	1 set
Main functions of drive power
Monitoring parameters	Working status, frequency, power
Parameter self-setting	The ultrasonic output power can be set independently.
Follow frequency method	automatic
Automatic amplitude control	When the load changes during work, the drive characteristics are automatically adjust to ensure stable output amplitude.
System protection	High temperature protection, over current protection
Power adjustment method	Continuously adjustable
HMI	touch screen
Way of working	continuously working
Control circuit type	Digital
Frequency search method	Stimulus trigger
Frequency adjustment range	29-31.0kHz
Ambient temperature	Room temperature
Input voltage	220V / 50Hz
Size (length*width*height)	see attached
Connection with vibrating parts	High voltage cables and aviation plugs