Application: | Household Appliances, Decoration, Commodity, Electronic, Toy |
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Cooling Way: | Air Cooling |
Control: | Semi-Automatic |
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Specification
Ultrasonic cutting uses the energy of ultrasonic waves to heat and melt a part of the material to be cut to achieve the purpose of cutting the material, so there is no need for a sharp edge. The principle of the ultrasonic rubber cutter is completely different from the traditional pressure cutting.
Ultrasonic cutting knife can be used to cut thermoplastic resin plates, sheets, films and laminates, carbon fiber composite materials, polyethylene fiber, carbon or glass fiber (GFRP) molded products, rubber, vulcanized latex, non-vulcanized latex and food, etc.
Advantages
Traditional cutting:
common problem:
1.Need a sharp edge, increase the requirements for the blade.
2.Cloth cutting cannot seal the edges, and the cutting edges are easy to cause chipping and breakage.
3.Sticky objects are difficult to cut, and it is easy to stick to the knife, which
affects the cutting effect and efficiency.
4.When cutting, it is necessary to apply pressure to the object, which is easy to deform soft or fragile food.
5.Some items will produce a lot of broken particles and debris when cutting,
increasing waste.
Ultrasonic cutting
1,High stability:When the ultrasonic generator is working, electromagnetic vibration is generated, which is converted into mechanical vibration and transmitted to the cutting knife and the cut material, and the cutting is performed mechanically, so there is no need for sharp cutting edges, the blade is less worn, and the cutter head can be replaced by itself.
2,No pollution:When the ultrasonic knife is cutting, the temperature of the knife head is lower than 50 ºC, so smoke and odor will not be generated, which eliminates the danger of injury and fire during cutting.
3,Neatly cut:Due to the ultrasonic cutting by high-frequency vibration, the material will not adhere to the surface of the blade, and only a small amount of pressure is required when cutting. It will not deform and wear for fragile and soft materials. The fabric will be automatically sealed at the same time and will not cause collapse. side.
4,Easy to use:The cutting knife is connected to the ultrasonic generator, and the generator is connected to the 220V mains power, and the cutting can be carried out by turning on the switch. It supports hand-held and machine-mounted cutting
5,Wide range of applications:ubber, vulcanized latex, non-vulcanized latex, food and various textile materials, plastic sheets can all be ultrasonically cut..
Principle of Ultrasonic Cutting
Ultrasonic equipment is a kind of equipment that converts electrical energy into high-frequency mechanical vibration. It is mainly composed of an ultrasonic transducer, an horn, a tool head and an ultrasonic generator. Ultrasonic waves can produce cavitation, mechanical, thermal and chemical effects, and use these effects to achieve the purpose of use.
The basic structure of the equipment: ultrasonic vibration parts + ultrasonic drive power.
Principle of Ultrasonic Cutting
The principle of ultrasonic cutting knife is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, and it is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.
Ultrasonic cutting equipment
Application
Ultrasonic cutting uses the energy of ultrasonic waves to heat and melt a part of the material to be cut to achieve the purpose of cutting the material, so there is no need for a sharp edge. The principle of the ultrasonic rubber cutter is completely different from the traditional pressure cutting.
Ultrasonic cutting knife can be used to cut thermoplastic resin plates, sheets, films and laminates, carbon fiber composite materials, polyethylene fiber, carbon or glass fiber (GFRP) molded products, rubber, vulcanized latex, non-vulcanized latex and food, etc.
Feathers
Ultrasonic cutting uses the energy of ultrasonic waves to heat and melt a part of the material to be cut to achieve the purpose of cutting the material, so there is no need for a sharp edge. The principle of the ultrasonic rubber cutter is completely different from the traditional pressure cutting.
Ultrasonic cutting knife can be used to cut thermoplastic resin plates, sheets, films and laminates, carbon fiber composite materials, polyethylene fiber, carbon or glass fiber (GFRP) molded products, rubber, vulcanized latex, non-vulcanized latex and food, etc.
Technical parameters
name |
Model |
Quantity/set |
Remarks |
40KUltrasonicRubberCutter |
MD-CK4005GL |
1 |
Standa |
If you need more further details about our machines, please feel free to contact us .