Automatic Lid Tacking System / High Control Precision Spot Welding Is Precisely Positioned

• Control: Automatic
• Cooling Way: Air Cooling
• Trademark: minder-hightech
• Model NO.: MDKX-LTM911
• Origin: Guangzhou
• HS Code: 8015809090
• Production Capacity: 200PCS/Yearpcs/Year

Product Description

Product Description

 

Products Description

Equipment summary
    MDKX-LTM911 lid tacking machine is a automatic equipment. It is mainly composed of silo mechanism, left and right positioner, workbench mechanism, cover plate rotating conveying mechanism and CCD image processing. Position and spot weld cover plate and ceramic base. The device adopts PLC controller, CCD image processing and touch screen control, phase Angle cycle wave power discharge, dynamic response is fast, high control precision.
    Silo mechanism is mainly to provide the cover plate loading fixture movement system; Left and right positioner is the mechanism for accurate positioning of the cover plate; The cover plate rotating moving mechanism is that the rear suction nozzle moves the cover plate in the silo to the positioner for positioning through vacuum suction, and then the welding nozzle moves the cover plate to the base through vacuum suction from the positioner and carries out spot welding at the same time; The worktable mechanism is the platform for placing the product load plate; CCD image system is the cover plate and the base for image coordinate positioning.

Main performance index specifications
Equipment Specifications

specification:	MDKX-LTM911
Overall dimensions:	1)      1000×1000×2100mm
weight:	About 300 kg
Power consumption of the machine:	2)      ≤1.5KVA

 

(2)Type of spot welding device

Base size:	7.0×5.0~2.5×2.0mm
Shape of the base:	rectangular
Cover plate thickness:	About 0.1 mm
Base material:	ceramic, etc

(3)Specifications of each part of the equipment

Work table mechanism	A. Y-axis drive unit	drive:	Panasonic servo motor, NSK high precision lead screw module
		trip:	135mm
	b. X axis drive department	drive:	Panasonic servo motor, NSK high precision lead screw module
		trip:	225mm
	C. Theta axis drive unit	drive:	Panasonic servo motor, NSK high precision lead screw module, rotating mechanism
		Around the corner:	±10°
Cover rotating moving and sending mechanism	a.Rotary drive unit:		CKD DD motor
	b. Left and right rear suction nozzle:	drive:	Stepper motor, CAM, IKO linear guide
		trip:	8mm
		Suction nozzle material:	00Cr18Ni9
	c.Left and right welding nozzle:	drive:	Stepper motor, CAM, IKO linear guide
		trip:	5mm
		Suction nozzle material:	00Cr18Ni9
	d.Vacuum system:	ULVAC vacuum pump: pumping speed 100L/min,	Extreme pressure 13.3×103Pa
Bin institutions	a.Driving system:		Mori Step motor, HIWIN lead screw pair and linear guide rail
	b.Lifting system:		Senchuang Stepper motor, HIWIN linear guide rail, synchronous belt, SMC cylinder
	c.Bin material:		00Cr18Ni9Ti
locator	a.Drive system:		SMC rotating cylinder, CAM, IKO linear guide
	b.Positioning claw material:		40Gr and cemented carbide welding
	c.Vacuum system:	ULVAC vacuum pump: pumping speed 100L/min,	Extreme pressure 13.3×103Pa
Image system		CCD:	Panasonic A210
		The lens:	computer 50mm
		Light source:	Self - made ring - type light
		display:	10.4"Liquid Crystal (Onlixin)

3.Basic composition and decomposition

(1)The workbench

1)X-axis  2)Y-axis  3)θaxis;

(2)Cover rotating moving and sending mechanism

1) Left and right rear suction nozzle mechanism; 2) Left and right welding nozzle mechanism; 3) Rotating mechanism; 4) Welding mechanism and loop;  5) Vacuum loop

(3)Left and right locators

1) Transmission CAM; 2) Positioning claw; 3) Positioning jaw fixing seat;

4) Positioning block; 5) Vacuum loop

4.The main function

(1). The cover plate rotating moving and sending mechanism is divided into two parts. When the left welding nozzle is prewelding the cover plate and the base, the right rear nozzle absorbs the cover plate in the silo at the same time. In this way, the left and right sides alternately move and weld the cover plate, saving time and improving efficiency.

(2). CCD image system is used to achieve high precision positioning.

(3). According to customer requirements can provide five specifications of products, each specification of products corresponding to the relevant image processing and various parameters. As long as you select the product specification you want to produce on the touch screen, the image and data will be switched automatically.

(4). Can customize three specifications of the workpiece load plate (load plate station, such as 180POS '240POS', etc.), in the defined load plate conversion, the relevant parameters automatically switch.

(5). The left and right spot welding system can be operated simultaneously or optionally on a separate side.

(6). When spot welding the cover plate and the base, local nitrogen protection is adopted to prevent the solder joint from being oxidized.

5.Requirements for external connection of equipment

Compressed air:	Pressure≥0.4MPa, interface∮8 (OD) hose.
Nitrogen:	Pressure≥0.2MPa, interface∮8 (OD) hose.
Vacuum:	The interface is∮8 (outer diameter) hose.

FAQ
Q: How to buy your products ?
A: We have some products in stock , you can take away the products after you arrange the payment ;
If we don't have the products in stock you want, we will start production once getting the payment.
Q: What's the warranty for the products ?
A: The free warranty is one year from the date of commissioning qualified.
Q: Can we visit your factory ?
A: Of course, welcome to visit our factory if you come to China.
Q: How long is the validity of quotation ?
A: Generally, our price is valid within one month from the date of quotation. The price will be adjusted appropriately as the
price fluctuation of raw material in the market.
Q: What's the production date after we confirm the order ?
A: This depends on the quantity. Normally, for the mass production, we need about one week to finish the production.

Please contact us for more detail information.