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Audited Supplier Introduction
Button(Switch) plug-in machine automatically inserts various non-standard braided horizontal components into the PCB according to the set program. It has the fixed tail function and the detection function to achieve high speed, high precision and high stable insertion effect.
Operation system:
production data, management data, device parameters, editing program, all I/O signal diagnosis in Windows environment can be completed on the host, the interface is user-friendly, the device profile is efficient, and the operation is simple.
Visual System:
The industrial-specific high-definition camera and the self-developed vision correction software form a vision system. The deviation between the PCB hole position and the programmed input coordinates can be quickly and automatically calibrated to match all the coordinates with the actual PCB hole position, ensuring the plug-in accuracy and greatly improving the programming efficiency.
Plug in speed:
0.45 seconds / piece, equipped with Panasonic AC servo drive, high speed, low noise, smooth motion
Missing parts detection:
When the missing part is inserted, the missing part detection can be realized and a supplementary insertion function can be provided.
Important Parts Brand
01.Servo motor adopts Japanese Panasonic brand
02.Sending board, feeder system motor adopts Oriental brand
03.Pneumatic components adopt Taiwan Airtic brand
04.The lead screw adopts the Japanese THK brand
05.Camera system uses CGimagetech brand (5 million pixels)
06.Photoelectric sensor adopts SUNX brand of Japan
07.The main parts are made of Japanese mold steel
Characteristic
1).This machine is mainly used for large components, special-shaped components and some
originals that cannot be inserted in the existing market plug-in machines.
2).This machine is a special-shaped plug-in device consisting of feeding structure, plug-in robot,
cutting foot bending, feeding mechanism and controller.
3).Each motion mechanism uses a high-precision servo mechanism and camera sensing to ensure the
stability and accuracy of the machine.
4).Man-machine interface control device: mainly for operating the touch screen through the program
written in the PLC to start and stop the machine according to the set processing sequence, and to set
and modify the processing parameters.
| Components | Outer diameter 6*6-10*10 Button (Switch) with a handle≤18mm |
| Plugin speed | 0.45s/Piece |
| Loading and unloading PCB time |
3s |
| Component packaging | Bulk |
| Loadable PCB size | Maximum 380*280mm; Minimum 50*50mm (Customizable) |
| Number of plug-in header |
1-4, can be used for different specifications of the button |
| Component requirements | No serious deformation and bending. |
| PCB board requirements | Positioning hole The aperture is larger than the end of the component. |
| Insertion mode | set at 0,±90 degrees |
| Distance between components |
2mm |
| Component direction detection |
Bottom bend detection |
| Component fixing method |
Inward bending of feet (Customized according to customer's product requirements) |
| Control System | Independent research and development control system Industrial computer + motion control |
| Display system | 17-inch color LCD |
| Feeding system | Vibrating plate, feeder |
| Motion accuracy | 0.001/pulse |
| Motion system | Panasonic servo controller, motor |
| Programming function |
Online visual programming Visual correction Easy EXCEL process |
| Data input | USB interface import Manual entry |
| communication interface |
RS232C |
| Power supply | 220V/AC 50/60Hz,2KVA |
| Air pressure | 5-6kg/cm2 |
| Noise | ≤75db |
| Ambient temperature | 10ºC-30ºC |
| Ambient humidity | 30%-70% |
| Air consumption | 0.63m3/min |
| Dimension | 1950*1200*1530mm |
| Weight | 1500kg |
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Audited Supplier 
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