Mzx-Ai100d Fully Automate High Flexibility Precision Volume in Line Dispensers Dispensing System

• After-sales Service: 1 Year
• Precision: High Precision
• Condition: New
• Model NO.: MZX-AI100D
• Certification: CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Specification: 190*190*100cm
• Trademark: minder-hightech
• Origin: China
• Production Capacity: 1000

Product Description

MZX-AI100D In-line dispensers
High Flexibility, High Precision, High Volume
Fully Automated Compact Dispensing System

Equipment Introduction:

1. The MZX-AI100D offer a wide range of in-line dispense solutions, together with a comprehensive portfolio of valve technologies.
2. The MZX-AI100D enables highly advanced non-contact jetting for enhanced dispensing uniformity, throughput and material utilization. For higher-precision applications such as complex chip packaging, the powerful platform further boosts productivity with linear motor motion control.
3. The MZX-AI100D in-line dispensing solutions, proven in the most advanced production environments, make it possible to handle a vast array of current and emerging products, assembly fuids and package types

Key applications:

1. Hot melt adhesive bonding
2. Bottom filling adhesive
3. Pin and component packaging
4. Precision coating
5. Bonding
6. Surface mount
7. Stack encapsulation
8. Dam enclosure and filling
9. FPC component reinforcement
10. Enhanced materials

Features:
1. Flexible,MZX-AI100D can handle different substrate sizes and compositions to meet specifc process requirements.
2. Different functional modules such as tilt and rotation, contact and non-contact heating and/or dual head confgurations enable the flexibility required to process different applications.
3. COST-EFFICIENT, Smaller machine dimensions, high quality build and streamlined mechanical design allow the system to run for longer periods of time with less maintenance and lower downtimes.
4. The reduced amount of wear parts in our jets
5. IMPROVED PRODUCTIVITY, Reducing operator intervention, increases throughput.
6. Precise temperature controls, on the fy fducial fnding,
robust vision algorithms, low motion Z axis and non-contacting dispensing are some of the features included to increase productivity.
High speed
No Z-axis movement is required, and the pneumatic jet speed can reach up to 250 points/s, which is 3-7 times faster than traditional dispensing. The piezoelectric jet speed can reach up to 500 points/s

High-precision
The minimum dispensing volume is 3nl, and it has consistency that traditional dispensing cannot achieve

High flexibility
Non contact, avoiding needle collision with workpieces: minimal glue volume, suitable for more compact spaces

Low maintenance, high lifespan
Advanced structural design, simple and easy daily cleaning and maintenance; The most advanced nano wear-resistant material accessories have a lifespan more than 20 times that of ordinary materials

Valve body flow channel and nozzle constant temperature control system to ensure consistent glue temperature.

Effectively increasing production capacity:

1. Non contact spraying reduces Z-axis movement time
2. Pneumatic jet speed 250 points/s, piezoelectric jet speed 500 points/s
3. Comprehensive temperature control technology reduces manual intervention
4. Glue automatic compensation reduces manual adjustment time
5. Dual track configuration reduces waiting time
6. Automatic visual position recognition and compensation
7. Non contact laser height detection reduces height detection time
8. Bad mark + flight scanning, quick positioning and skipping of bad boards
9. Dual valves work simultaneously, significantly improving UPH

Ontology recognition function:
Suitable for high-precision dispensing applications
Adhesive application suitable for special shaped PCB boards
Suitable for dispensing applications on small components

AVI detection:
AVI function is used for automatic detection of dispensing results, which has greater capabilities compared to manual detection
Increase detection efficiency and accuracy through amplitude enhancement.

Technical parameters

 

Facility requirements
Power	AC230V 11A 50/60Hz 2.5KW(Power without trackheating)
Air supply	90psi(6bar)
System dimention	890*1500*1500mm(W'D*H)
System weight	950 KG
Standard compliance	CE
Motion System
Positioning accuracy	XY: ±50um@3σ Z:±10um@3σ
XYZ Repeatability	XY: ±25um@3σ Z:±5um@3σ
Max speed	1000mm/s(XY)
Acceleration	1.0g
Drive system	Servo motor
Work platform parameters
Track load-bearing capacity	3KG
Track widening range	40~760mm
Substrate thickness	0.5~6mm
Operating System	Windows 7
Communication Protocol	SMEMA
Board edge width	5±2mm
Maximum height allowed for board mounted components	45mm
Allow maximum height of components under the board	23mm
Z-axis travel	60mm
Dispense Area
Maximum dispensing range (single track/double track)	440mm*760mm/440mm*350mm(W*D)
Synchronous dual valve - manual adjustment (single track/double track)	360mm*690mm/360mm*310mm(W*D )
Synchronous dual valve automatic adjustment (single track/double track)	360mm*670mm/360mm*300mm(W*D)
Asynchronous dual valve (single/double track)	360mm*695mm/360mm*320mm(W*D)
Tilt&Rotate (Single/Double Track)	300mm*660mm/300mm*300mm(W*D)
High precision tilting (single track/double track)	280mm*680mm/280mm*305mm(W*D)