New designed dual side battery pack resistance welder MD-ADW
The MD-ADW Automatic Battery Pack Spot Welder is a general platform of automatic processing technology based on CNC, suitable battery pack spot welding and assembly in the factory. Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise.
WS01 is double head design; the positive and negative pole of the battery can be welded at the same time, the efficiency is improved by 2 times.
Features:
- Double head design; the positive and negative pole of the battery can be welded at the same time, the efficiency is improved by 2 times.
- Design for NB, Power Tool, Gardening Tool, High Power, Energy Storage battery, Electric Motor Car Battery Pack, and other lithium battery packs spot welding.
- Can be matched with the production line of lithium battery group.
- MD-ADW automatic battery pack spot welder adopts traditional pneumatic single point dynamic, ensure the welding accuracy, and improve the welding appearance quality and reliability.
- The fixture of the battery pack can be positive and negative 180 degree rotation and 180 degree reversal automatically, suitable for welding of battery pack of different shapes and connecting piece, can improve the production efficiency and the welding consistency.
- Can store dozens process of different battery packs product, switching products without re-setting parameters.
- Can match a variety brand of spot welders.
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Application area:
With the corresponding fixture, MD-ADW can weld 18650, 26650, 32650 and other cylindrical batteries, can also be customized for a variety of cylindrical battery, square battery, button battery and etc.
Operation:
- Setting the parameters of welding on the touch screen. (The same product only need to be set once)
- Put the fixture with the battery pack on the quick clamping position.
- Press the start button, WS01 automatically complete all welding actions.
- MD-ADW sound to prompt operator replacement of new fixture (battery pack).
Function:
- Max welding scope: 500*300mm.(Can customize with your needs)
- X, Y, Z axis separately controlled by servo.
- The memory can store 99 sets of welding parameters, that means no need to reset parameters when change product, just choose the corresponding code number of welding parameter.
- It's easy to position and set welding parameter, user friendly interface, with self-learning function positioning.
- For regular battery pack and connecting piece, only need to input the parameters of four points, the X, Y space between batteries, and the number of rows in X, Y direction, the machine can automatically calculate each coordinate of batteries; For irregular battery pack and connecting piece, each welding position and connecting piece should be manually set and saved.
- The welding position and sequence can be adjusted.
- There is manual control function and interface, each parameter of welding point can be fine-tuned and saved, suitable for irregular battery pack.
- The welding energy can be switched in welding process automatically, suitable for different welding energy between positive and negative.
- Just change fixture when welding the same product, no more parameters should be set.
- The operator just needs to replace the fixture during working process, other job are done by machine automatically. Greatly improve the working efficiency and reduce the operation of operator.
- Can set the number of welding and welding distance of the welding point, in order to achieve a strong effect of welding and consistent appearance of welding. Means each battery can be welded more than once.
- The machine with welding count and welding needle grinding warning.
- Welding supply and automation device integration, with the exception of fault information function.
- Welding supply can be set in fixed current, fixed voltage and mixed welding mode, through the current detection can get alarm of bad welding, current less, and etc.
- The machine has automatic detection of fixture position.
- The machine has protective equipment, such as shell, protective grating, light alarm, etc.
- Improve efficiency evaluation: improve the position of the artificial joint position is not beautiful, the workers' random and manual spot welding lead to unstable quality, reduce the intensity of the spot welding workers.
- Saving worker evaluation: manual welding need 1 worker feeding, 1 worker welding; MD-ADW just need 1 work for feeding and welding, save 1-2 worker.
Alarm system:
- Clamping abnormal alarm;
- No welding work piece alarm;
- No current alarm;
- Actual welding current and welding current range monitoring fault alarm and stop;
- Fault information.
Statistical analysis function:
- Welding number count;
- Passed product count;
- Welding time count.
Adjustable parameters:
- X, Y axis coordinates;
- Welding voltage, current and time;
- Welding power;
- Welding pressure and stroke;
- Welding points number;
- Welding point distance.
Main technical parameters:
- X, Y, Z resolution: 0.01 mm;
- X, Y, Z precision: 0.02 mm;
- Welding pressure: 4 - 10kg
Specification:
- Input: AC220/50Hz
- Power: 4000W
- Air Source: 0.4 - 0.5Mpa
- Pneumatic Pipe: 8mm
- Air Consumption: 0.35m3/h
- Size: 1300(W)*1500(L)*1650(H)mm
- Weight: 580kg
Package:
- Package with foam and wooden case
- Size: 1500(W)*1700(L)*1850(H)mm
- Weight: 630kg
Customization:
We can customize the machine and fixture according the size, shape and other requirements of your battery pack product with small fee.
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