Ultrasonic Substitute Blade Cutting Knife

After-sales Service: Free Spare Parts
Warranty: Free Spare Parts
Condition: New
Automation: Semi-Automatic
Suitable for: Rubber
Origin: Guangdong

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Basic Info.

Model NO.
MD-CK3005GL

Product Description

Ultrasonic equipment is a kind of equipment that converts electrical energy into high-frequency mechanical vibration. It is mainly composed of an ultrasonic transducer, an horn, a tool head and an ultrasonic generator. Ultrasonic waves can produce cavitation, mechanical, thermal and chemical effects, and use these effects to achieve the purpose of use.
The basic structure of the equipment: ultrasonic vibration parts + ultrasonic drive power.
Principle of Ultrasonic Cutting
The principle of ultrasonic cutting knife is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, and it is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.
Ultrasonic Substitute Blade Cutting Knife
 
 
Name Specification model Quantity/set Remarks
ltrasonic replacement blade cutting knife
30K)
MD-CK3005GL 1 Standard
ated power of single ultrasonic equip ment 500W
Total rated power 1×500W=500W
working frequency 30.0±0.5kHz
Input voltage 220V/50Hz
Overall equipment size see Attachment
Total mass of equipment about 15kg

Components and quantity (single vibrating part)
Part Name Model or type material amount Vibration se
component size
e Attachme
Ultrasonic
transducer
JZ3030-4D Piezoelectric
Ceramics
1 cooling method Compressed air cooling
Tool head Special tool head High-strength
titanium alloy
1
Fixed flange Integrated with
transducer
High-strength
alloy steel
1 Maximum temperature 80ºC
shell Protective shell 304 stainless stee l 1 Maximum pressure
(pressure)
/
blade special High speed stee l 1 Vibration 500W
 
Drive power model Power control cabinet
Main structural components of drive power supply equipment name Quantity
  Ultrasonic drive power module 1 set
  Control assembly 1 set
Main functions of drive power
Monitoring parameters Working status, frequency, power
Parameter self-setting The ultrasonic output power can be set independently.
Follow frequency method automatic
Automatic amplitude control When the load changes during work, the drive characteristics are automatically adjust
to ensure stable output amplitude.
System protection High temperature protection, over current protection
Power adjustment method Continuously adjustable
HMI touch screen
Way of working continuously working
Control circuit type Digital
Frequency search method Stimulus trigger
Frequency adjustment range 29-31.0kHz
Ambient temperature Room temperature
Input voltage 220V / 50Hz
Size (length*width*height) see attached
Connection with vibrating parts High voltage cables and aviation plugs

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